Condition control device and system

ABSTRACT

A timing device controls a group of electric heaters, turning them on in sequence in response to call for heat by a thermostat and turning them off in sequence when the call for heat is satisfied. The timer has two stopping points, one with the heaters off and the other with the heaters on. A single switch controls the timer motor and is opened by a timer cam at the off and on positions. The switch is held open at the off position by an off latch and at the on position by an on latch. These latches are released by a solenoid controlled by the room thermostat. The latches are also controlled by a timer cam, the off latch being held released when the timer is in the on position, and the on latch being held out at the off position. The load switches for the heaters are also opened instantly by a second solenoid responding to an unfavorable condition. This same action releases the on latch to cause the timer to return to the off position.

United States Patent 1191' Harris Appl. No.: 283,546

Related u.s. Application om Division of Ser. No; l33,236, April 12, 1971'.

US. Cl ..335/65, 3 l7/i4l- Int. Cl. ..-...H0l|l 7/14 Field oi Search ..335/65, 63, 64, 73,

References Cited UNITED STATES PATENTS Toomey ..335/65 McGrath et al.... ..3l7/l41 Fitzgerald. ..'...335/75 1451 June 5, 1973 Primary Examiner-Harold Broome [57 ABSTRACT A timing device controls a group of electric heaters,

turning them on in sequence in response to call for heat by a thermostat and turning them off in sequence when the call for heat is satisfied. The timer has two stopping points, one with the heaters off and the other with the heaters on. A single switch controls the timer motor and is opened by a timer cam at the off and on positions. The switch is held open at the ofi position by an off latch and at the on position by an on latch. These latches are released by a solenoid controlled by the room thermostat. The latches are also controlled by a timer cam, the off latch being held released when the timer is in the on position, and the on latch being held out at the off position. The load switches for'the heaters are also opened instantly by asecond solenoid responding to an unfavorable condition. This same action releases the on latch to cause the timer to return to the ofi' position. 1

1 I CONDITION CONTROL DEVICE AND SYSTEM CROSS REFERENCE TOCOPENDING APPLICATION BACKGROUND OF INVENTION This invention relates to automatic controls and more particularly to sequence timer controls for turning on and off individual heater. banks of an electric heating system. In the domestic electric heating field it has become common to use a number of heater banks of approximately SKW. each, all controlled by a single on-off thermostat. If all the banks were turned on or off at the same time, excessive surges in the power line would result. Power companies require a time delay between turning on each heater bank and also between turning off each heater bank.

In applicant's copending application a single cam operated timer is controlled by a thermostat having a single contact. On closure of this contact the timer motor drives the timer through a half cycle turning on the heaters. When the thermostat contacts open, the timer motor is again energized and drives the timer another half cycle, turning off the heaters. In applicants prior device the timer motor isstopped in the on position by I shunting the power source through the thermostat contacts. This works well with -a leakage transformerwhich can be shunted without damage. However it precludes the use of the transformer for other fun-ctionswhich is objectionable in some applications.

BRIEF SUMMARY OF INVENTION The primary object of the invention is to provide a simple switching arrangement for starting and stopping the motor of a sequence timer to cause the timer to cycle between two predetermined :po'sitions under the command of a single contact thermostat.

A furtherobjectisto provide such a switch'which will close and drive the timer back to theo'ff position in the event of a malfunction.

In applicant's deviceQthe motor switch consists of I two switch blades operated by a cam on the same shaft inner blade. This separates the contacts. Releasingzthe latch allows the outer bladeto *drop,-engaging the contacts, thus overriding the action'of the cam.

The two latches are {operated by a thermostattcontrolled solenoid through a double acting lever or master control means-One latch (off) is released-when the solenoid pulls in for starting-the sequence timer from the off position. The switch is now maintained closeduntil the timer reaches the omposition-whereit is 'held open by the run'latch. This latch is released "by the solenoid dropping out to drive thetimer'backto theoff position.

Another object of the invention "is to :provide for motor control by a single-switcher control means,fthis switch being opened at i two positions of the device being driven, and theopening of the switch being overriden by a master contrqller'for'causing the device to be driven from one position to the other.

Another object'of the invention is to insure that the latches or overriding control members do not interfere with proper operation of the motor control switch. This is achieved by mechanically blocking out the off latch when the timer is at the on position, and blocking out the on latch when the timer is in the off position.

' A further object of the invention is to cause the timer.

to return to the starting position in event of a power failure or other malfunction. This is achieved by use of a second solenoid which opens the load switches instantly, and which also releases the on latch.

Other objects will appear from the following detailed description and appended claims.

BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a schematic representation of a multiple cam operated timer embodying the invention.

FIG. 2 is an enlarged view showing the details of the load switches.

FIG. 3 is a perspective view showing the arrangement of the load switch latches.

FIG. 4 is a fragmentary view of the timer motor switch when the timer is at its off position.

FIG. 5 is a view similar to FIG. 4 but showing the positions of the parts when the timer is at its on position.

FIG. 6 is a schematic wiring diagram of a typical electric heating system embodying the invention.

DETAILED DESCRIPTION OF THE INVENTION Referring to FIG. 1 reference character 1 indicates a cam shaft which is illustrated schematically. This cam shaft is driven in a clockwise direction by a timer motor 2 and carries load switch cams 3, 4, and 5 which operate load switches T1, T2, and T3 respectively. The cam shaft 1 also carries a cam 6 which operates a timer motor switch MS.

Referring to switch T1 this switch includes two flexible switch blades 7 and 8 mounted at the left hand ends on fixed supports schematically illustrated as 9 and 10. Both switch blades are biased toward the cam 3 and straddle the cam. As shown more clearly in FIG. 2, the

lower switch blade 7 is provided with a slot 11 through which the-cam 3 extends. The switch blade 11 also includes a cam follower surface 12 which rides the outer edge of cam 3. The blade 7 also carries a contact 13 and=includes an extension 14 which extends beyond the contact. The upper blade 8 is slotted as at 15 and is provided with a cam follower bracket 16. This switch blade carries a contact 17 which also serves to secure the bracket 16 to the blade. The bracket 16 has a downwardly extending portion and is formed to provide acam follower surface 18 which also rides the cam 3.

Referring again to FIG. 1, reference character 20 indicates a latch shaft which is shown schematically and which carries-latches 21, 22, and 23 associated with the switches T1, T2, and T3 respectively. These latches are identical. As shown more clearly in FIG. 3, each latch includes an upper latching surface 24 and a drop-off sloping portion 25. The latch also includes an upwardly tends from the right hand side of the latch into overlapping relationship with the driven extension 28 on latch 22. The purpose of the driving and driven extensions on the latches will appear later in this description.

Each latch is also molded with hub portions 30 and 31 which serve as bearings on the latch shaft 20 and also serve as spacers between the latches. Each latch is provided with a biasing spring 32 of the torsion type, one leg bearing on the extensions 29 and the other leg bearing on a spring shaft 33 which extends parallel with the latch shaft 20. It will now be apparent that the latches 21, 22, and 23 are individually pivoted on the latch shaft 20 and also are individually biased toward the respective switches.

The latch 21 is also formed with a downwardly extending lever portion 35 which is engageable by a solenoid lever 36 which is pivoted on a shaft 37. As shown in FIG. 3 the solenoid lever 36 includes a hub portion 38 carrying a torsion spring 39. One end of the torsion spring engages a boss 40 formed on the solenoid lever. The other end rests on the spring shaft 33. The torsion spring 39 therefore biases the lever 36 in a counterclockwise direction about its pivot 37. The solenoid lever 36 also includes a downwardly extending portion 42 which extends into the plunger 43 of solenoid 44.

The load switch latches 21, 22, and 23 have inwardly extending leg portions 45 extending toward the cam shaft 1. These extensions are arranged so as to be actuated by off cams 46, 47, and 48 which are mounted adjacent the on cams 3, 4, and respectively.

The timer motor control switch MS includes an inner switch blade 50 and an outer switch blade 51, these blades being suitably anchored at their left hand ends at 52 and 53 respectively. The lower switch blade 50 straddles the motor switch cam 6 and is provided with a cam follower surface 53 which rides the cam 6. The upper switch blade 51 also straddles the cam. However this blade does not ever ride on the cam and is lifted away from the cam solely by engagement of the contacts 54 carried by the switch blades. The upper switch blade 51 also includes an extending portion 55 which is adapted to be engaged and held up by either the standby latch 56 or the on latch 57. The latches 56 and 57 are mounted side by side on the latch shaft 20 and are provided with suitable biasing springs (not shown) which bias the latches individually toward the extension 55 of switch blade 51. I

Referring to FIG. 4 the standby latch 56 includes a latching surface 58 and a stop extension 59 which engages the end of extension 55 of blade 51 thus limiting its counterclockwise rotation under the effect of its biasing spring (not shown). The latch 56 also includes an inwardly extending lever portion 61 which extends toward the cam shaft 1 alongside the cam 6. This extension 61 is adapted to be engaged by a lug 62 formed on the cam 6. The latch 56 also includes a camming surface 63 which is engageable by an arm 64 of solenoid lever 65. This solenoid lever 65 is pivoted on a bearing 66 and is biased in a counterclockwise direction by a spring (not shown). This lever includes a downwardly depending portion 67 which is attached to the plunger 68 of solenoid 69. In FIG. 4 the solenoid is shown in its deenergized position in which the plunger 68 is retracted allowing the solenoid lever 65 to rotate to its counterclockwise limit of rotation under the action of its biasingspring. This position of the solenoid lever 65 has retracted the lever portion 64 so that the latch 56 is engaged for supporting the end of the switch blade 51. FIG. 4 shows the cam 6 in the position where the lower blade has just been dropped by the notch 70 of cam 6. With this position of the parts the contacts 54 are disengaged.

FIG. 5 shows switch MS in open position under the control of the on latch 57. In this case the solenoid 69 is in its energized position and the solenoid lever 65 is thus rotated to its clockwise limit of rotation. In this position of the solenoid lever, the extension 72 of this lever is clear of downward extension 73 on latch 57. This has allowed latch 57 to rotate to its latching position in which latching surface 74 is holding up extension of switch blade 51. It should be noted that the latch 57 is shaped so that it is not contacted by the extension 64 on the solenoid lever. The latch 57 has an inwardly extending arm 74 which extends alongside the cam 6 and is in the path of a lug 75 carried by the cam 6. With the parts in the positions shown in FIG. 5, the lower switch blade 50 has just dropped off section 77 of the cam and the contacts 54 are disengaged.

FIG. 6 shows a typical wiring diagram of an electric heating system embodying the invention. A transformer 80, has its primary connected across the line wires L1 and L2. The secondary supplies low voltage power to the solenoid 69 in series with a room thermostat 81. The room thermostat thus energizes or deenergizes the solenoid 69. The solenoid 44 is connected across line wires L1 and L2 in series with a high limit control 82. This high limit control is normally closed but opens in the event of overheating of the electrical heating apparatus. The motor switch MS is preferrably connected in series with the high limit control 82 and controls power to the timer motor 2. The load switches T1, T2, and T3 control power to the electrical heater banks H1, H2, and H3 respectively.

OPERATION FIG. 1 shows the positions of the parts when the room thermostat 81 is satisfied and when the system is in normal operating condition. The room thermostat solenoid 69 is deenergized and the solenoid lever is thus rotated to its counterclockwise limit. This has allowed the standby latch 56 to come into place as shown in FIG. 4 thus opening the timer motor switch MS. The on latch 57 is held in disengaged position by the arm 72 of the solenoid lever bearing against the downward extension 73 of the on latch. The on latch 57 is also held in released position due to the inward extension 74 now being contacted by the abutment carried by cam 6. It will be noted that the latches 21, 22, and 23 are all in released position and the load switches T1, T2, ad T3 are all open. The extension 14 on each of the load switch blades 7 are now bearing on the cam surfaces 25 of the load switch latches. The driving extension 29 of the load switch latch 23 is now in place for engagement with the driven extension 28 on the on latch 57 for preventing this latch from moving into engaging position.

Summarizing when the parts are in the standby position, all of the load switches are open, the motor switch MS is held open by the standby latch56 and the run latch 57 is held in unlatched position by threeindependent means. One is the solenoid lever 65 being in its deenergized position. The second is by the extension 74 being engaged by abutment 75 on cam 6. The third is by the driven extension 28 being held out by the driving extension 29 on latch 23.

In normal operation the apparatus-is not overheated and the high limit control 82 is closed energizing the solenoid 44. This rotates the solenoid lever 36 so that it is clear of downward extension 35 on 'the latch Thelatch 21 is therefore in condition for moving into latching engagement. When the room-thermostat 81 calls for heat it energizes the solenoid 69 and the so'lenoid lever 65 assumes the position shown in FIG. 5.:-

During this motion the extension 64 'on this lever engaged the camming surface 63 on the standby latch .56 and rotated this latch clockwiseto releasing-position.

18 of switch blades 7 and 8 .are riding on the generally circular portion 84 of 'the cam 3. As the cam rotates counterclockwise the rise portion 85 of the cam comes into engagement with the two cam follower surfaces and lifts the blades with contacts 17 and "disengaged. As the cam follower portion 12 of blade 7 approaches the top of the cam rise 85, :theextension 14 on switch blade 7 clears the latching surface 24 of latch .21.'This latch now is rotated by itsbiasing spring into latching engagement in which the stop portion 26 of the latch engages the end of blade 7. On continued trota'tion of thecam, the .cam follow-er portion 12 of blade 7 rides down the inclined portion '86of the camuntil it rests againstthe latching surface 24 of "the latch.-On further rotation of the cam the-follower portion 518 rides down the slopingportion 86 of the cam and finallydrops off at 87. As the lower blade 7 is "now supported by the latch, contact 17 engages contact 13 before the :-follower portion 81 touches'the generally circular portion 84 of the cam. Summarizing as the cam 7 is rotated counterclockwise it lifts' both blatles'ofthe switch with the contacts separated. The-latch 21 moves-into position for supporting the lower switch 'bladeand -then both blades are loweredcau'sing-thecontacts-to-engage. The contacts-are now-engaged dueto the latch 21being in latching position.

As the cam shaft continues to rotateswitches T2 .and T3 are closed in sequence in -the same manner.

As the timer continues" to rotate,-the abutment-'62 on the cam 6 comes into engagement withthe extension 61 of the standby latch 56' 'and holds-this latchdisengaged independently of-the extension "64-on the solenoid lever 65. The iower switch blade SO-Ofthemotor switch M'S'is lifted by cam 6 'andtthisinturn lifts the upper blade 51 so that its-extension clears thelatching surface 74 on therun la'tchi57. Asthe solenoid 69is now energized, the lever l65isrotated to be'freeof-the downward extension 731cm latch 57. The latch is'thus free to move into latchingposition-under the extension 55. When the drop-off' section 77 of the v.cam rides under the cam followerportion of.'blade" 50,this blade drops to the lower surface of the camand the contacts '54 disengage thus stopping the motor -2--with loa'd switches T1,-T2,and.T3'all closed and-with heatersHl, H2, and H3 therefore energized.

When the room thermostat'82 becomes "satisfied, it deenergizes solenoid 69 thus rocking thesolenoid lever 65 counterclockwise. The extension 72-of the lever now engages portion 73 of the latch'57 and rotatesthe latch clockwise into releasing position. This drops the upperswitchbladcssl reclosing contacts 54 and thus energizing.thetimenmoton 2.; The timer motor 2 now drives the-:cam shaft 1 ina counterclockwise direction untilthecam 48.associates with cam 5 of switch T3 engages the: extension 45 on latch .23. This releases the latch 23 allowing the switch-blades to reassume the positions shown in FIG. 2 with the contacts disengaged thus deenergizing heater bank H3. On continued rotation of :the camshaft l,-cam 47 associated with cam 4 of switch T2 releases latch 22 thus opening switch T2 and deenergizing the heater bank H2. Later cam 46 as-' v sociated with cam 3 releases latch 21 thus opening switch T1 .and deenergizing heater bank H1. The timer motor continues to rotate the cam shaft 1 in a counterclockwise direction causing the cam 6 to rotate back to the position shown in FIG. 4..As the cam shaft approaches this position, the abutment 75 on cam 6 comes into engagement with the extension 74 on latch 57, and holds this latch disengaged independently of the solenoid lever 65. Also as the cam shaft assumes a position of FIG. 4, the lower switch blade 50 is lifted untilthe extension 55 on switch blade 51 clears latch 56. This latch now moves into place which it is now free to do, due 'to the cam abutment 62 having been moved out of the way and also due to the solenoid 69 now being deenergized. When the drop-off section 70 passes under the cam follower portion 'of blade '50, this blade drops'and contacts 54 are now opendue to the extension 55 now resting on the latching surface 58 of latch 56.

Summarizing, when the room thermostat 81 becomes satisfiedit opens the circuit for the solenoid 69. This solenoid drops out releasing the on latch and closing switch MS starting thetimer motor. The timer now runs 'opening switches T3, T2, and T1 thus deenergizing the heaters in sequence. As the timer approaches the standby position, the on latch becomes held in released position independently of the solenoid 69, and the latch 56-comes back into latching position. When the timer reaches the standby position, the lower switch blade drops off the cam notch and opens the contacts thus stopping the timer motor with the timer in the off position.

From the foregoing it will be apparent thatthe cam shaft or control element 1 is driven by the motor from the offposition'to the on position and back to the off position,'the motor being maintained inoperation between these positions by'the switch or controller MS. It will also be apparent that the cam or stop means 6 serves'to mechanically open the switch when the cam shaft reaches either its run position or its off position. Also the solenoidlever acting through the on latch orthe standby latch serves to reclose the switch thus overriding'the action of the cam in opening the switch.

As long-as the high limit control 82 is closed, the solenoid-44 is energized and the solenoid lever 36 doesnot interfere with operation of the load switch latches. If the'timer is in the on position with the load switches closed and with the motor switch MS opened, and overheating occurs, the limit control82 will drop out'the solenoid 44. The solenoid lever 36 will engage with portion 35 of latch 21 and release this latch opening switch T1. As'latch 21 releases, the extension 14 on blade 9 rides down the camming surface 25 of the latch,-forcing it in a clockwise direction. The driving extension 29 on this latch now engages the driven extension .28 on the latch 22 and releases latch 22. The

camming motion of the switch blade on latch 22 rotates this latch which in turn acts through the driving and driven surfaces to release latch 23 opening switch T3. This in turn causes the driving extension 29 on latch 23 to engage the driven extension 28 on latch 57 and thus release latch 57. This recloses the motor switch MS and causes the timer to drive back to the standby position when the high limit switch 82 recloses. When the timer reaches the standby position it will continue to run and reclose the load switches in sequence if the thermostat 81 is still calling for heat. If this is the case, the solenoid 69 will be energized and will thus keep the standby latch released.

Summarizing if the high limit control opens when the timer is in the run position, it drops out the solenoid which opens the load switches and recloses the motor switch will run When the high limit control recloses, the timer runs back to the starting position and recloses the load switches in sequence. The same action occurs on a power interruption. The timer will open any load switches which are then closed and wilrun back to the starting point and reclose the switches in sequence when power is returned.

While the invention has been shown as applied to a multiple switch sequence timer it will be apparent that it is equally applicable to other types of devices in which a control member is moveable between two predetermined positions under the control of a master controller. Also as many modifications may be made in the structure disclosed without departing from the spirit and scope of the invention it is desired to be limited only by the scope of the appended claims.

I claim:

1. In a control for a power operated device, the combination of, a main switch for controlling the power to said device, an electro-magnet, timing means including a timer motor. and a timer motor switch therefore, means actuated by the electromagnet on movement to a first position when the main switch is open for closing the timer motor switch to start the timing means, means actuated by the timing means after a period of time to close the main switch, means for opening the timer motor switch with the electro-magnet still in said first position, means actuated by movement of the electromagnet from said first position to a second position for causing opening of said main switch, and means for rendering the electro'magnet capable of closing the timer motor switch when the electro-magnet again assumes the first position.

2. The combination recited in claim 1 in which the means actuated by the electro-magnet for opening the main switch consists of means for closing the timer motor switch, means actuated by the timing means for opening the main switch and means for reopening the timer motor switch to stop the timing means. 

1. In a control for a power operated device, the combination of, a main switch for controlling the power to said device, an electro-magnet, timing means including a timer motor and a timer motor switch therefore, means actuated by the electromagnet on movement to a first position when the main switch is open for closing the timer motor switch to start the timing means, means actuated by the timing means after a period of time to close the main switch, means for opening the timer motor switch with the electro-magnet still in said first position, means actuated by movement of the electromagnet from said first position to a second position for causing opening of said main switch, and means for rendering the electro-magnet capable of closing the timer motor switch when the electro-magnet again assumes the first position.
 2. The combination recited in claim 1 in which the means actuated by the electro-magnet for opening the main switch consists of means for closing the timer motor switch, means actuated by the timing means for opening the main switch and means for reopening the timer motor switch to stop the timing means. 